I used four strings times 60 RGP10M diodes, and four HV capacitors made
by
Mate's
recipe. Construction was pretty
straight forward. First I
made the capacitors with tin foil and overhead transparencies. I made
sure to give at least 4cm of clearance from the sides so it wouldn't
arc over. Basically the capacitors are made by paralleling 5-6 overhead
transparency sheets, then putting one sheet of tin foil on top, another
5-6 overhead sheets, one more tin foil, then finally rolling together
and taping. The voltage standoff is surprisingly good given the quick
and cheap construction.
Then I moved on to the
diode stack. 240 diodes, and they all had to be chained together. It
took a few hours from I started until they were all linked together in
strings. I chose RGP10M diodes because my electronics source had them
in large quantity for a good price. Besides convenience, they are
avalanche rated which means if the voltage exceeds their rating they
can safely breakdown and dissipate a certain amount of energy. This is
necessary when putting diodes in series as it prevents a diode from
exploding if it is slightly mismatched and too much voltage is dropped
across it. The use of 60 diodes per string also give a decent safely
margin. RGP10Ms also have about 500ns of recovery time, which is
acceptable when using an input source up to 100kHz.
Here the diodes are spiraled around a thin PVC pipe to give them some
structure and voltage stand-off in a smaller package. Beside them is
the pipe they will soon be fitted into. The diode tower was centered
and suspended with twine within the main PVC pipe. Wires from the diode
tower were pulled through small holes in the large PVC
pipe. Some
duct-tape really eases
construction. Be sure to see the video as the pictures don't
do
justice, capturing a still photo of an arc at it's greatest is nearly
impossible. Remember when drawing arcs from a high voltage CW like
this, that care must be taken not to simply short the output leads
together. The capacitors are charged to about 40kV, and will dump all
of their energy into the spark and diodes at once, resulting in large
peak currents flowing through the diodes. For one thing it's
damaging to the diodes and will lead to failure. If the driver is too
weak it can also prevent an
arc from forming, as the capacitors will not have sufficient energy
left to sustain an arc, resulting in sparks instead.
For driving the CW Tower I use my
home-made HV transformers,
driven by a
multi-purpose
inverter.